Types of Welding Processes...

BAM Welding - STIC, TIG, MIG Welding BAM Welding - Seattle, WA

Gas Tungsten arc welding (GTAW), also known as tungsten inert gas (TIG) welding, is an arc welding process than uses a nonconsumable tungsten electrode to produce the weld. The weld area is protected from atmospheric contamination by a shielding gas (usually an inert gas such as argon), and a filler metal is normally used, though some welds, known as autogenously welds, do not require it. A constant current welding power supply produce energy which is conducted across the arc though a column of highly ionized gas and metal vapors known as plasma. GTAW is most commonly used to weld thin sections of stainless steel and light metals such as aluminum, magnesium and copper alloys. The process grants the operator greater control over the weld than competing procedures such as shielded metal arc welding and gas metal arc welding, allowing for stronger, higher quality welds. However, GTAW is comparatively more complex and difficult to master and furthermore, it is significantly slower than most other welding techniques.

Gas metal arc welding (GMAW), sometimes referred to by its subtypes metal inert gas (MIG) welding or metal active gas (MAG) welding, process in which a continuous and consumable wire electrode and a shielding gas are fed through a welding gun. A constant voltage, direct current power source is most commonly used with GMAW, but constant current systems, as well as alternating current, can be used. There are four primary methods of metal transfer in GMAW, called globular, short-circuiting, spray and pulsed-spray, each of which has distinct properties and corresponding advantages and limitations.

Shielded metal arc welding (SMAW), also known as manual metal arc (MMA) welding or informally as Stick Welding, is a manual arc welding process that uses a consumable electrode coated in flux to lay the weld. An electric current, in the form of either alternating current or direct current from a welding power supply, is used to form an electric arc between the electrode and the metal to be joined. As the weld is laid, the flux coating of the electrode disintegrates, giving off vapors that serve as a shielding gas and providing a layer of slag, both of which protect the weld area from atmospheric contamination. Because of the versatility of the process and the simplicity of its equipment and operation, shielded metal arc welding arc welding is one of the world&s most popular welding processes. It dominates other welding processes in the maintenance and repair industry, and though flux-cored arc welding is growing in popularity, SMAW continues to be used extensively in the construction of steel structures and in industrial fabrication. The process is used primarily to weld iron and steels (including stainless steel) but aluminum, nickel and copper alloys can also be welded with this method.


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